Photos of "Rafael" under construction
 
Rafael is (or will be, when completed) a thirteen-and-a-half foot long by six foot beam sailing dinghy to John Welsford's "Houdini" design.
 
She will be a cat-rigged yawl - two unstayed masts, no jib, the mainsail a boomless standing lug, and the tiny mizzen similar but with a boom. She will have a 2.5hp Yamaha 4-stroke outboard in an outboard well which is not included in John's design.
 
Construction is of 9mm and 6mm marine ply and epoxy. Solid timber is, variously, oak, mahogany and (mostly) ordinary DIY-shop deal.
 

 

The purpose-built workbench later becomes a building-jig
 

 

The transom
 

 

The stem and frames
 

 

The transom again, with the scarf-jointed bottom plank
 

 

The centreboard case ready to be glued together
 

 

The bottom plank, transom, stem and frames erected on the jig
 

 

The bottom plank, transom, stem and frames erected on the jig
 

 

Temporary supports for the frames
 

 

The scarf-jointed stringers glued in place. They were split down the middle then glued back together in situ, for easier bending
 

 

The stringers glued in place
 

 

The stringers glued in place
 

 

Planking begun
 

 

The planking completed
 

 

The planking completed
 

 

The planking completed
 

 

Pinched this idea from a chap called Burton in Canada. Rather than torture the ply into the complex curve at the bow, fit narrow strips and tie them together from the rear with a couple of plywood straps. It'll all be covered with glass sheathing anyway!
 

 

The plywood straps behind the mast box. Temporary screws still in place
 

 

Filleting the inside of the major seams
 

 

Fitting supports for the cockpit sole
 

 

The outboard well under construction
 

 

The outboard well under construction
 

 
Click here for more pictures.
 

 
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